How to use the CNC flame cutting machine
2016/7/1 view:
CNC cutting machine and CNC systems, but cutting machine basic functionality is the same, more careful when operating.
A, before work
(1) check the gas path, valves, and whether the presence of leakage, gas safety device is valid.
(2) check the gas inlet pressure provided conform to specified requirements.
(3) check the power supply voltage provided conform to specified requirements.
Second, the work
1, adjust by cutting steel plate, as far as possible keep parallel with orbit.
2, according to the thickness and material, choosing appropriate cutting nozzle.The cutting nozzle and plate vertically.
3, according to the different thickness and material, and to set the machine in the cutting speed and preheating time, set the preheating oxygen, reasonable cutting oxygen pressure.
4, after ignition, flame shall not contact area.Operators should be adopted as far as possible little splash of cutting method, protect the cutting nozzle.
5, check the flame heating, as well as cutting oxygen jet, if discover to there is damage, cutting nozzle should be replaced in a timely manner, and clean up.Clean up the cutting nozzle used special tools to clear.
6, tempering occur in the process of cutting, should cut off power supply in time, stop and turn off the gas valve, tempering valve plates if do burn, should stop to use, such as manufacturers or professional staff for replacement.
Seven, CNC operators operating flame cutting machine, always pay attention to the equipment running status, if found to have abnormal situation, should press tight stop switch, out of the work in time, it is forbidden to boot from the scene.
8, the operator should pay attention to, after cutting a workpiece, cutting torch should be promoted back, run to the next stage, and then to cut.
9, the operator should according to the provisions of a given cutting elements choice cutting speed, not allowed to simply in order to improve the work efficiency and increase equipment load, to deal with the relationship between the equipment service life and efficiency and environmental protection.
Third, after work
1. After work, equipment should be returned to the security, close the valve.Tube residual gas should be put, turn the power off.
2. If a succession system, should be on duty equipment operation condition to make a good record of succession.
(3) should be carefully cleaning up, keep working area clean and orderly.Operation, the most main link of the CNC flame cutting machine is the fire, but want to safe hidden trouble of the CNC flame cutting machine operation, we also cannot ignore other details, such as equipment before starting the inspection work, and the key after the cleanup, and daily maintenance for the flame cutting machine is important.
Four, flame cutting machine daily maintenance
1. Track does not allow workers to stand, trod, by weight, more do not allow the impact, guide surface with compressed air dust removal after each class with gauze dipped in 20 # engine oil wipe the rail surface.Keep track surface clean and smooth.
2. The transmission rack on a day with 20 # engine oil should be clean, do not allow the thing have particles splash on the rack.
3. Operators are only allowed to remove the cutting nozzle, the rest of the parts cannot be taken apart, electrical junction box allows only relevant personnel maintenance, can open.
4. If the equipment malfunction, please maintenance personnel should be timely treatment, large fault, should organize relevant personnel came to equipment first, determine the maintenance plan.It is strictly prohibited to teardown check.
Five, flame cutting machine operation should pay attention to safety
1. The device around should avoid strong vibration source.
2. The staff on mount guard operation, irrelevant personnel shall not use the computer, more not allowed to do STH without authorization to press a button, in order to avoid damage to the machine or process, loss of data.
3. When the mobile device, should pay attention to not allow decoupling or forward, including any part of the guide rail can impact on board.
4. Equipment power line should be used alone, and with an ac voltage stabilizer.
5. Ventilation or replace gas and clean the nozzle must be carried out in accordance with relevant hazardous gas safety operation procedures.
6. The operator shall not be arbitrarily transferred to the external program memory machine, to prevent the virus, only with the factory approved proprietary software.
Sam automation (shandong)
A, before work
(1) check the gas path, valves, and whether the presence of leakage, gas safety device is valid.
(2) check the gas inlet pressure provided conform to specified requirements.
(3) check the power supply voltage provided conform to specified requirements.
Second, the work
1, adjust by cutting steel plate, as far as possible keep parallel with orbit.
2, according to the thickness and material, choosing appropriate cutting nozzle.The cutting nozzle and plate vertically.
3, according to the different thickness and material, and to set the machine in the cutting speed and preheating time, set the preheating oxygen, reasonable cutting oxygen pressure.
4, after ignition, flame shall not contact area.Operators should be adopted as far as possible little splash of cutting method, protect the cutting nozzle.
5, check the flame heating, as well as cutting oxygen jet, if discover to there is damage, cutting nozzle should be replaced in a timely manner, and clean up.Clean up the cutting nozzle used special tools to clear.
6, tempering occur in the process of cutting, should cut off power supply in time, stop and turn off the gas valve, tempering valve plates if do burn, should stop to use, such as manufacturers or professional staff for replacement.
Seven, CNC operators operating flame cutting machine, always pay attention to the equipment running status, if found to have abnormal situation, should press tight stop switch, out of the work in time, it is forbidden to boot from the scene.
8, the operator should pay attention to, after cutting a workpiece, cutting torch should be promoted back, run to the next stage, and then to cut.
9, the operator should according to the provisions of a given cutting elements choice cutting speed, not allowed to simply in order to improve the work efficiency and increase equipment load, to deal with the relationship between the equipment service life and efficiency and environmental protection.
Third, after work
1. After work, equipment should be returned to the security, close the valve.Tube residual gas should be put, turn the power off.
2. If a succession system, should be on duty equipment operation condition to make a good record of succession.
(3) should be carefully cleaning up, keep working area clean and orderly.Operation, the most main link of the CNC flame cutting machine is the fire, but want to safe hidden trouble of the CNC flame cutting machine operation, we also cannot ignore other details, such as equipment before starting the inspection work, and the key after the cleanup, and daily maintenance for the flame cutting machine is important.
Four, flame cutting machine daily maintenance
1. Track does not allow workers to stand, trod, by weight, more do not allow the impact, guide surface with compressed air dust removal after each class with gauze dipped in 20 # engine oil wipe the rail surface.Keep track surface clean and smooth.
2. The transmission rack on a day with 20 # engine oil should be clean, do not allow the thing have particles splash on the rack.
3. Operators are only allowed to remove the cutting nozzle, the rest of the parts cannot be taken apart, electrical junction box allows only relevant personnel maintenance, can open.
4. If the equipment malfunction, please maintenance personnel should be timely treatment, large fault, should organize relevant personnel came to equipment first, determine the maintenance plan.It is strictly prohibited to teardown check.
Five, flame cutting machine operation should pay attention to safety
1. The device around should avoid strong vibration source.
2. The staff on mount guard operation, irrelevant personnel shall not use the computer, more not allowed to do STH without authorization to press a button, in order to avoid damage to the machine or process, loss of data.
3. When the mobile device, should pay attention to not allow decoupling or forward, including any part of the guide rail can impact on board.
4. Equipment power line should be used alone, and with an ac voltage stabilizer.
5. Ventilation or replace gas and clean the nozzle must be carried out in accordance with relevant hazardous gas safety operation procedures.
6. The operator shall not be arbitrarily transferred to the external program memory machine, to prevent the virus, only with the factory approved proprietary software.
Sam automation (shandong)
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